The significance of optimizing the supply chain network design of enterprises

2023.10.21

The significance of optimizing the supply chain network design of enterprises


In today's supply chain landscape, the reality is undeniably global and characterized by an intricate web of dependencies for both upstream and downstream functions. Rather than focusing solely on the optimization of network designs, supply chain leaders must shift their focus to building agility, resilience and necessary redundancy within their respective supply chains.

 

While the concept may seem simple in theory, the complex challenges posed by permanent demand and supply imbalances, geopolitical uncertainty, unforeseen pandemics, ongoing labor shortages, and rising inflation make accurate Locating optimal solutions that accommodate these dynamic variables becomes increasingly challenging. 

Additionally, customer demand patterns and their expectations are in a constant state of flux, across brick-and-mortar retail, omnichannel and traditional e-commerce. The reality of what needs to be built may look very different five years from now and undergo dramatic changes within a decade. 

So, how can supply chain leaders optimize their supply chains? 

In today's supply chain landscape, the reality is undeniably global and characterized by an intricate web of dependencies for both upstream and downstream functions. Rather than focusing solely on the optimization of network designs, supply chain leaders must shift their focus to building agility, resilience and necessary redundancy within their respective supply chains. 

Agility is an essential quality that enables it to adapt to unstable customer demand patterns. As lessons learned from this pandemic underscore, resilience is critical to navigating inevitable setbacks in all parts of our supply chains. Additionally, redundancy plays a key role as rising customer expectations mean that any network outage can easily erode customer trust and lead to fluctuations in retention and churn rates, especially given the large number of alternative options available to them. 

What are some specific ways to do this? 

Companies should initiate their strategic planning by clearly defining goals that are directly linked to quantifiable output indicators. These goals should be both tangible and measurable, allowing for transparent links to core aspects of the company's internal operations. 

To illustrate this point, consider a scenario where a company aims to increase same-day delivery penetration from 10% to 30% within one year. The driving force behind this goal was an 8% surge in purchase frequency, ultimately resulting in a significant $10 million increase in revenue. What stands out about this goal is its stark clarity, ensuring every stakeholder understands its impact on customer experience and the company’s financial dynamics, and achieving direct linkage to internal operations. 

Additionally, companies should take a forward-looking approach when determining their demand targets. For example, establishing demand targets spanning 5 to 7 years can provide the supply chain organization with a panoramic view. It provides insight into key decisions, such as when to plan for specific workforce capabilities versus when to take immediate action, such as investing in a highly automated facility with significant capital expenditure requirements and an 18-month lead time to start production. 

At the same time, a comprehensive review of the company's inventory movement and placement strategies is imperative. This strategy should be directly tied to inventory goals, carrying costs, and inventory turns. The nature of the inventory, whether environmental or perishable, may require a more detailed and comprehensive inventory strategy. 

Companies must maintain ongoing review of their physical cyber footprint. This requires a review of whether they have the optimal number of facilities planned for the coming years. Additionally, the size of these facilities and the capabilities of their mechanical handling equipment should be further reviewed. Being prepared to expand or contract your network, while maintaining the flexibility to explore alternatives such as third-party logistics (3PL) or hybrid solutions, remains core to building network agility. 

Finally, when addressing labor-related issues, companies should move away from outdated models and venture into versatile labor strategies. This involves deploying a hybrid model that combines in-house assistants with an on-demand, reliable backup labor pool. Labor-related shortages are the root cause of business shutdowns, and while automation continues to advance, reliance on human labor will continue long into the future. Notably, a growing number of startups now offer flexible labor pools that operate across different companies, providing surge capacity when needed and empowering employees to choose when and where they work. This approach injects adaptability and resilience into a company’s workforce, effectively mitigating disruptions caused by labor shortages.